I. Technical characteristics of Cylon machine
The design concept of the Cylon blow molding machine is to produce chemical drums of 20 to 30 liters. Its technical features include multi-layer products to reduce raw material costs, rapid shaping technology, energy saving, space-saving, easy to operate, and achieving automated production. After three years of research and development, the Cylon blow molding machine has been successfully launched in the market and has obtained four invention patents and over ten utility model patents.
II. Structural design of cylon machine
The machine features an innovative locking mold plate and a tie-rod structure. During mold clamping, the tie-rod rises to the center of the mold, and during mold opening, it lowers to the minimum position, making it easier to remove finished products.
Key advantages include:
Reduce the height of the locking mold frame to facilitate mold installation;
Enhance the locking force to facilitate the auto-punching of scraps;
The weight of the locking mold frame is reduced by 50%.
III. Functional highlights of the Cylon machine
The machine achieves blowing and shaping at the first station, pressure compensation at the second station, and scrap trimming and cooling at the third station.
The machine has an Auto-Purge function effectively removes residual materials from the system, ensuring clean and efficient production. This feature prevents contamination and enhances product quality by automatically clearing any remaining plastic or debris after each production cycle.
The machine automatically stops when products cannot be molded correctly, preventing waste.
A one-button drainage function facilitates mold changes, preventing coolant overflow.
The mold locking frame can be electrically moved out for easy hoisting or transportation.
Real-time production information from the blow molding machine is transmitted to the cloud via the Internet of Things (IoT), allowing users to access all production data through a mobile phone in real-time.
IV. Production and Energy Efficiency Advantages
The estimated weight of a 30-liter drum is 1.3 kilograms, with a production speed of 45 to 55 seconds per drum. Compared to the traditional speed of 70 to 80 seconds, Cylon represents an improvement of 1.6 to 1.8 times, with a 70% reduction in energy consumption of movement.
V. Raw Material Cost Control
The Cylon machine employs a three-layer, three-screw design. The inner layer uses virgin material to prevent leakage, the middle layer adds calcium carbonate to reduce costs, and the outer layer can be colored according to customer needs. Raw material costs are expected to decrease by 15% to 25%.
VI. Ease of Operation
The mold changes utilize a one-button
drainage function that drains all cooling water from the blow molding machine, ensuring no coolant overflows during mold changes.
Routine adjustments and mold changes are performed at a comfortable height, and the mold locking frame moves out electrically, facilitating operation.
Digital operation, pen insertion and mold adjustment can be directly operated through a computer.
Production information is transmitted in real-time to the cloud through the Internet of Things (IoT), and users can access it anytime through their mobile phones.
